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Archive for June 4th, 2009

TTTI landed on the Discovery channel the other night and watched a rare look inside the MV Augusta factory, where they built the F4-312. 

You may recall Harley-Davidson acquired MV Augusta last year for $108M which was previously blogged HERE.

At any rate, I’ve watched the ‘Twist The Throttle‘ documentary series in the past, but MV Augusta was one story I had not viewed on the world’s most famous sport motorcycling brand.  The series reviews various brands (Honda, Yamaha, Suzuki, Kawasaki, Ducati, Bimota, BMW and Alpinestars) histories, what happens behind the scenes at their factories, inside their research and development centers and ultimately what it’s like to ride the machines on some of the great motorcycle roads and race tracks around the world.  The series is available on the Discovery Turbo website.

For example I learned it takes 11 hours to build the F4 engine and 4.5 hours to build just one motorcycle.  It was also interesting to hear several of the on camera interviews evangelized the lack of any hard-core time-based manufacturing processes… huh?  Isn’t MV a motorcycle manufacture?  Watching the story you couldn’t help but think a bottle of red wine followed each motorcycle down the assembly line like a cocktail soiree and when it’s done, it’s done.  No rush…we’re artists!  Wow, the Italian build process seemed opposite and very casual compared to the Milwaukee plant tour I attended last year.

DADS Simulation

DADS Simulation

In fact, Harley-Davidson uses advanced engineering and simulation tools to compress design cycles as well as other tools to reduce the overall manufacturing process time.  For example the application DADS from CADSI (now part of LMS of Coralville, IA) is used for full 3-D prototyping and to simulate the handling of the motorcycle during a lane change, j-turn or weave maneuvers.   For a company that produces 12 different parts made of 4615 material with complex profiles of 20-42 teeth and robots measuring parts baskets with door-to-door cycle time of 11.3 seconds and overall grind times of 56 seconds…I find it astonishing that MV Augusta/H-D exec’s would go on camera pontificating the merits of the aristocratic craftsmen — “no motorcycle before it’s time” philosophy.

Is it time to exchange the Girard-Perreguax watch for a Timex and bring on the accountant dawgs to rehabilitate the long lunch wine drinking staff?

Photo courtesy LMS and H-D.

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